01
Cantilever Rack
Column-and-arm structure without front upright obstacles, engineered for storing long materials, timber, profiles, and steel pipes.
Mezzanine Floor
High-Density Space Optimization
Custom Industrial Mezzanine Floor Systems
The industrial mezzanine floor system engineered by Zenithrack Industrial Equipment Co., Ltd. is built from heavy-duty upright columns, structural main/sub beams, and solid steel decking or heavy-duty plywood panels. Designed to double or triple your existing warehouse surface area without requiring costly building expansions, our mezzanine platforms integrate safety handrails, non-slip staircases, and cargo elevators to maximize your logistics throughput.
| Technical Specifications | |
|---|---|
| Dimensions (L*D*H) | Fully Customizable per Warehouse Plan |
| Structure Levels | 2-Tier to 4-Tier Structural Configurations |
| Load Capacity | 200 kg/m² to 1,000 kg/m² (Customizable) |
| Floor Deck Options | Cold-rolled Steel Plate, Perforated Mesh, Plywood |
| Surface Treatment | Electrostatic Powder Coating / Hot-Dip Galvanized |
| Standard Colors | Safety Blue, Signal Orange, Custom RAL Colors |
| Minimum Order Quantity | 20 m² |
| Lead Time | Est. 20 - 25 Days Direct Factory Delivery |
Engineering Excellence
Free CAD Layout & Structural Design Drawings
Our certified senior logistics engineers design turnkey layout solutions customized around your warehouse ceiling height, building column positions, and material handling workflows.
2D Spatial Layout Plan
We analyze your warehouse dimensions to deliver accurate 2D structural CAD layouts that eliminate aisle obstructions and optimize picking paths.
3D Structural View
Visualize structural load-bearing beam profiles, column positioning, and vertical clearance to verify system compatibility before manufacturing.
Photorealistic Renderings
High-resolution 3D engineering renders detailing stairs, safety gates, handrails, and elevator integration for complete project preview.
Manufacturing Precision
Mezzanine Floor Production Process
Every mezzanine structural element undergoes strict quality inspection at Zenithrack Industrial Equipment Co., Ltd. to ensure long-lasting structural integrity.
01
CNC Punching
Automated punch presses stamp connection holes at standard 50mm or 75mm pitches along profiles for perfect beam-to-column adjustability.
02
Cold Roll-Forming
High-grade Q235B steel coils are cold-rolled into precision upright frames, interlocking beams, and heavy-load P-beams.
03
CO2 Shielded Welding
Robotic and manual welding seams securely bond connectors, base plates, and structural beams for rigid frame stability.
04
Powder Coating
Shot-blasting surface treatment followed by electrostatic powder spraying and 200°C high-temperature curing for corrosion resistance.
05
Export Packaging
Rigid protective wrapping, protective corner guards, and steel strapping prevent damage during long-distance maritime transport.
Export Standard Security
Seaworthy Packaging Standards
We utilize standardized heavy-duty packing methods to ensure goods arrive flawless, free from sea-air moisture and physical impact.
Air Bubble Film Protection
Steel Pallet Strapping
Fumigated Wooden Cases
Carton Box Hardware Packaging
System Versatility
Industrial Mezzanine Floor Installation & Applications
Platform mezzanines built by Zenithrack Industrial Equipment Co., Ltd. are ideal for warehouses with high ceiling clearance, lightweight or varied SKU storage, and high-frequency manual operations. By converting unused vertical airspace into usable multi-tier work environments, businesses double their functional floor space without relocating.
Our modular bolt-together design allows seamless assembly, expansion, or disassembly. Ideal for electronics, automotive spare parts, e-commerce fulfillment centers, pharmaceuticals, and manufacturing facilities worldwide.