Heavy duty pallet racking warehouse background

Pallet Racking Systems

Factory Direct Supply

Heavy-Duty Selective Pallet Racking

Heavy-duty pallet racking (also known as beam racking or selective pallet rack) is the most versatile structural storage system for logistics centers, manufacturing facilities, and industrial warehouses worldwide.

Engineered by Zenithrack Industrial Equipment Co., Ltd. using high-strength Q235B/Q355 cold-rolled steel profiles, our pallet racking systems feature interlock step-beams and upright frames that deliver maximum structural integrity under heavy dynamic and static loads. Works seamlessly with standard reach trucks, counterbalanced forklifts, and VNA equipment.

Standard Dimension (L*D*H) 2700 x 1000 x 4500 mm (Most Popular) / Fully Customizable
Load Capacity Range 1,000 kg to 5,000 kg per beam level (Custom Engineered)
Steel Grade & Material High-Tensile Cold-Rolled Steel Q235B / Q355
Upright Pitch Adjustment 50 mm / 75 mm / 76.2 mm Pitch Pattern
Surface Treatment Electrostatic Powder Coating (Epoxy-Polyester) / Hot-Dip Galvanized
Color Options Standard Safety Blue (RAL 5015), Orange (RAL 2004), Grey or Custom
Minimum Order Quantity 10 Sets / Full Container Load Options
Lead Time & Shipping 10 to 15 Days (Production capacity: 3,000+ tons/month)
Expert Structural Design

Free Custom Layout & 3D Engineering Drawings

Send us your warehouse dimensions, clear height, and pallet specifications. Our senior engineering team will calculate structural load ratings and provide precise layout plans within 24 hours.

1. CAD Floor Layout Plan

Optimized aisle widths, column positioning, forklift turn radiuses, and emergency exit routes to maximize warehouse footprint efficiency.

2. 3D Structural Elevation View

Clear structural representation showing beam levels, upright profile connections, safety locking pins, and weight distribution mapping.

3. Full Visual Renderings

Realistic 3D renderings designed to present project plans clearly to stakeholders, factory owners, and warehouse management teams.

In-House Manufacturing Excellence

Pallet Racking Production Process

At Zenithrack Industrial Equipment Co., Ltd., strict quality control measures are enforced across all five core manufacturing stages to guarantee zero-defect export delivery.

01

Precision Punching

Continuous CNC punching machines punch teardrop or diamond hole patterns along upright columns at accurate 50mm/75mm intervals.

02

Cold Roll-Forming

High-precision multi-pass rolling mills shape raw steel coils into rigid Omega upright profiles and box/interlock beam sections.

03

Automated Welding

Robotic welding arms securely attach 3 or 4-hook connector claws to cross beams, ensuring high load stability and joint rigidity.

04

Powder Coating & Baking

Automatic 9-stage acid washing, phosphating, electrostatic powder coating, and high-temperature curing deliver a smooth, anti-corrosive finish.

05

Export Packaging

All finished components are securely bundled on steel pallets with air-bubble film wrapping to prevent damage during ocean transit.

Ocean Transport Protection

Industrial Packaging Standards

We utilize reinforced export packaging to protect racking profiles against moisture, salt spray corrosion, and handling impacts.

Air bubble protective film packaging

Air Bubble Cushion Film

Heavy duty steel pallet bundle packing

Steel Pallet Strapping

Non-fumigation wooden box hardware packaging

Fumigation-Free Cases

Reinforced corrugated carton box packaging

Heavy Carton Enclosures

Turnkey Project Execution

Installation & Structural Safety Guidelines

Zenithrack selective pallet racking systems feature boltless beam-to-column connections for rapid assembly and easy vertical beam adjustment.

Our storage solutions are widely deployed across 3PL distribution centers, cold storage facilities, automotive plants, e-commerce centers, and retail distribution hubs worldwide.

  • Safety Locks: Every beam connection is secured with automatic spring-loaded safety locks to prevent accidental beam dislodgements.
  • Frame Protectors: Heavy-duty steel column guards and barrier rails protect rack uprights from forklift collision damage.
  • Floor Anchoring: Floor plates are anchored directly to concrete slabs using heavy-duty expansion bolts for seismic stability.
  • Complete Kit: Detailed installation manuals, structural CAD drawings, and basic assembly tools are supplied with every order.