Heavy-Duty Selective Pallet Racking
Heavy-duty pallet rack, commonly referred to as beam racking, is the most versatile and widely deployed industrial warehouse storage system. Built from cold-rolled structural steel, the assembly primarily consists of upright frames and interlock or P-shaped cross beams, offering high structural integrity and 100% direct pallet accessibility for standard forklifts.
Key System Highlights
Designed for high-density palletized storage in manufacturing facilities, logistics centers, 3PL warehouses, and retail distribution hubs. Fully modular structure with 50mm/75mm adjustable pitch height options.
| Dimensions (L*D*H) | Standard L2700 * D1000 * H4500 mm (Customizable) |
|---|---|
| Load Capacity | 1,000 kg – 5,000 kg per level (Heavy Duty) |
| Layer Configuration | 3, 4, 5 levels or custom multi-tier setups |
| Standard Colors | RAL 5015 Blue, RAL 2004 Orange, or custom OEM colors |
| Pitch Adjustability | 50mm or 75mm beam pitch spacing |
| Minimum Order Quantity | 10 Sets / Full Container Load options |
| Surface Treatment | Epoxy electrostatic powder coating (Anti-corrosion) |
| Lead Time | 10 - 15 business days |
Free Engineering CAD & 3D Layout Design
We optimize your storage space, workflow efficiency, and structural safety with engineered layout plans tailored specifically to your building geometry and material handling equipment.
Custom Floor Layouts
Send us your warehouse dimensions, clear height clearance, and column locations for precise 2D CAD layout plans.
3D Spatial Renderings
Visualize your vertical storage density, aisle width clearances, and rack structure with realistic structural 3D rendering views.
Structural Calculations
Our engineers perform finite element load testing to ensure compliance with international seismic and safety regulations.
Pallet Racking Production Process
At Zenithrack Industrial Equipment Co., Ltd., strict quality control measures govern every manufacturing stage, ensuring superior frame strength and immaculate surface finishing.
Punching Process
High-precision automatic punching CNC machines punch upright profiles at 50mm or 75mm pitch intervals for rigid beam engagement.
Roll Forming
High-strength steel coils pass through precision continuous multi-station cold roll forming mills to shape heavy-duty upright profiles and P-beams.
Robotic Welding
Automated welding systems fuse beam connectors and column footplates seamlessly, maximizing load durability and structural stability.
Powder Coating
Steel profiles undergo pickling, phosphating, electrostatic powder spraying, and high-temperature curing for corrosion protection.
Quality Control
Full dimensional inspection, coating thickness check, weld seam evaluation, and export-grade protective packaging before container loading.
Protective Packaging & Safe Transport
All manufactured racking components are systematically packed to prevent maritime corrosion, humidity damage, and surface scratching during ocean shipping.
Air Bubble Wrap
Multi-layer cushioning wrap for beams and upright frames.
Steel Band Palletizing
Bundled structural profiles secured with heavy steel strapping.
Plywood Cases
Fully enclosed wooden crates for small fittings and safety accessories.
Corrugated Cartons
Heavy-duty corrugated boxes tailored for hardware and anchor bolts.
Pallet Racking Installation & Safety Compliance
Zenithrack provides comprehensive installation guides, bolt assembly schematics, and video tutorials with every delivered project. Our engineered safety pins prevent accidental beam dislodgement during intensive forklift operation.
Equipped with heavy-duty footplates and ground anchor bolts, our racking systems deliver robust stability across diverse industrial concrete floors, logistics hubs, and cold storage facilities.
System Specifications Check
- ✓ Upright Frame Depth: 800mm to 1200mm standard
- ✓ Beam Length: Custom spans from 1200mm up to 3900mm
- ✓ Safety Lock: Automatic spring-lock pins on all connectors
- ✓ Upright Footplates: Anchored with dual floor expansion bolts