Radio Shuttle Rack System

High-Density Semi-Automated Pallet Storage Solution

The Radio Shuttle Rack System manufactured by Zenithrack Industrial Equipment Co., Ltd. is a high-density, semi-automated warehouse storage system. Utilizing an independent radio-controlled shuttle cart running inside high-bay racking channels, this system eliminates the need for forklifts to enter storage lanes. It dramatically improves pallet handling safety, speeds up retrieval cycles, and optimizes warehouse volume for large-quantity, uniform SKU storage.

Load Capacity 500 kg – 2000 kg per pallet (Customizable)
Structure / Layer 3, 4, 5+ Layers (Tailored to roof clear height)
System Components Heavy Duty Upright Frames, Guide Rails, Radio Shuttle Carts
Stock Rotation FIFO (First-In, First-Out) or LIFO (Last-In, First-Out)
Surface Treatment Electrostatic Powder Coating / Hot-Dip Galvanized
Minimum Order 10 Sets (Factory-Direct Export Pricing)
Lead Time 15 – 25 Days
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Custom Layout Services

Free Engineering CAD Drawings

Zenithrack Industrial Equipment Co., Ltd. provides complimentary customized storage layout design for international project clients and warehouse operators.

Precise Layout Plans

Tailored 2D floor plans generated based on your exact facility dimensions, column spacing, and aisle widths.

3D Spatial Views

Clear 3D models illustrating beam heights, lane depths, shuttle clearance, and structural stability factors.

Realistic Renderings

High-resolution visual renderings to help project managers and stakeholders evaluate capacity ROI before ordering.

Manufacturing Excellence

Main Production Process of Shuttle Racks

From raw structural steel coils to finished powder-coated components, Zenithrack enforces strict quality control across every production step.

1

Punching Process

High-precision CNC punches cut hanging plate holes at standard 50mm or 75mm pitches for reliable beam adjustment.

2

Rolling Process

Automated roll-forming lines shape heavy-gauge cold-rolled steel coils into structural upright columns and specialized shuttle guide rails.

3

Welding Process

Robotic gas-shielded welding securely joins upright footplates and beam connectors, guaranteeing structural rigidity and load safety.

4

Spraying & Baking

Components undergo acid pickling, phosphating, electrostatic powder coating, and high-temperature curing for corrosion resistance.

5

Packaging Process

Items are systematically bundled, wrapped, and protected against maritime humidity and ocean transportation friction.

Protective Export Shipping

Standard Export Packaging Standards

Zenithrack Industrial Equipment Co., Ltd. uses industry-proven protective packing methods to ensure goods arrive damage-free worldwide.

Air Bubble Film Packaging

Air Bubble Film

Palletized Storage Packaging

Pallet Packaging

Wooden Case Packaging for Shuttle Carts

Wooden Cases

Heavy Corrugated Carton Boxes

Carton Boxes

Industry Applications

Applications & Installation

Radio shuttle racking systems are ideal for high-volume, low-SKU operations, including cold storage, food and beverage processing, chemical warehouses, and logistics hubs.

Why Choose Radio Shuttle Racking for High-Density Storage?

Compared to traditional drive-in racking, radio shuttle systems increase warehouse utilization by up to 80% while reducing forklift operational cycles by 50%. The shuttle cart automatically moves along inner rails, lifting pallets safely without risk of forklift frame impact.

Request a Custom Radio Shuttle Racking Quote

Our senior rack engineers are available to review your warehouse CAD plans, calculate load requirements, and provide a competitive factory-direct quote within 24 hours.

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Compare alternative heavy-duty industrial storage solutions engineered by Zenithrack Industrial Equipment Co., Ltd.

01

Selective Pallet Rack

100% direct access to every pallet. The standard solution for multi-SKU inventory picking.

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02

Drive-In Rack

High-density LIFO storage designed for forklifts to enter storage lanes directly.

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03

Mezzanine Floor

Multi-tier structural steel platform to double or triple usable warehouse floor space.

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